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              Welcome To Jiangyin City Yinjiang Machinery CO.,LTD.Hotline:086-0510-86222407
              PRODUCTS Tube mill Slitting Line Uncoiler Leveling machine Shear and Butt welder Accumulator Forming sizing Part Flying Saw Other
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              YJ1250 Slitting Line

              詳細介紹

              一、主要技術規格Main specifications

              原材料要求Material requirement

              適用材料Applied materials

              熱軋或冷軋,低碳鋼,Hot rolled or cold rolled, low carbon steel,Q235

              材料質量Material quality

              正品鋼卷 Authentic steel coil

              材料力學性能Material mechanics performance

              抗拉強度Tensile strengthδb≤500Mpa,

              屈服強度The yield strengthδs≤250Mpa

              原材料寬度width of raw material

              300mm~1250mm

              原材料厚度Thickness of raw material

              0.8mm~4.0mm

              鋼卷內徑

              Coil I.D

              Ф508mm,φ610mm

              (根據用戶鋼卷確定According to user steel coil)

              鋼卷外徑

              Coil O.D

              ≦Ф1500mm

              鋼卷重量Coil Weight

              ≦20噸Ton

              成品參數

              鋼卷內徑

              Coil I.D

              Ф508mm(可根據客戶要求定制)(Custom-size)

              鋼卷外徑

              Coil O.D

              ≦Ф1800mm

              鋼卷重量

              Coil Weight

              ≦20噸Ton

              縱剪能力

              Longitudinal shear capacity

              0-10條pcs 

              根據客戶需求定制

              according to Customer Require change.

              縱剪速度Slitting speed

              0-100m/min

              單側邊絲寬度Single side wire width

              ≥2.5mm(板厚thickness 0.8mm-2.0mm時)

              ≥3mm(板厚thickness 2.01mm—4.0mm時)

              邊絲要求

              Edge silk requirements

              必須兩側都要有邊絲

              Must have the edge silk on both sides


              二、工藝流程process flow
              開卷uncoiler→矯平Straighten→剪切Shear→導向對中guide→縱剪Slitting→分條壓料Article→收卷 Recoiler
              三、設備主要參數與配置Main equipment parameters and configuration

              主要部件驅動電機The drive motor

              Of the main components

              上料小車Feeding Car

              2.2KW

              1臺pcs

              輔助開卷Auxiliary uncoiling

              4KW

              1臺pcs

              夾送與矯平機Clip with leveler

              18.5KW

              1臺pcs

              縱剪主機Slitting host

              75KW

              1臺pcs

              上刀軸壓下電機Knife shaft under pressure

              2.2KW

              1臺pcs

              廢絲收圈機Waste silk collect machine

              3KW

              1臺pcs

              收圈主機collect host

              132KW

              1臺pcs

              卸料臺車Discharging car

              2.2KW

              1臺pcs

              液壓站Hydraulic station

              11KW

              1臺pcs

              裝機容量

              installed capacity

              約about 250KW

              電源Power

              380V/50Hz/3ph

              縱剪速度

              sliting speed

              0-100m/min(無級調速Stepless speed regulation)

              縱剪方式type

              拉剪形式pullshear form

              電柜配置

              Electric cabinet configuration

              控電柜Control electrical cabinet

              主操柜The main operating ark

              副操柜Deputy operating ark

              設備生產方向Equipment production direction

              客戶定(人在操作臺,面向機組看)(custom-size)

              設備占地面積Equipment cover area

              約長25米×寬8米 about 25Mx8M

              生產操作人員

              Production operators

              技術工1人 輔助工2-3人1 technician backup 2-3 people

              注:具體生產操作人員數量客戶可根據設備生產現場實際情況決定。Specific production operation personnel quantity customer can according to the actual situation of equipment production site.

              設備顏色

              Equipment color

              可按客戶需求制作Custom-size


              四、縱剪分條機組單機設備的功能參數Slitting article points the function of the single unit equipment parameters

              1、雙頂錐式液壓開卷機(含上料小車)Double top cone type hydraulic uncoiler(within feeding car)

              功能function

              采用錐形雙向頂緊結構形式,帶機械式剎車阻尼機構控制張力開卷,隨縱剪主機的速度平穩放料。The taper two-way top tight structure, with the mechanical brake damping control tension decoiling, along with the speed of slitting the host smooth feeding

              構造structure

              由開卷架與卷筒組成。鋼板與型鋼焊接而成開卷架;卷筒則由中心長軸與扇形板組成。Is composed of uncoiler rack and the drum. Steel plate and steel welded together open book; Drum is the center of long axis and the fan-shaped plate.

              設計最大掛料Biggest hanging design

              ≦20噸Ton

              適應頂緊鋼卷內孔To adapt to the top tight hole steel volumes

              φ508mm


              2、液壓自動放料,引頭,鏟頭裝置Hydraulic automatic feeding, head, shovel head device

              功能function

              通過自身主動放料和液壓鏟頭裝置作用,把帶頭安全,平移,送入牽引夾送初矯機內。Through their own feeding and hydraulic shovel head device, to take the lead in security, pan, into the early traction pinch machine.

              功率power

              BWED52-187-4KW

              構造structure

              鋼板和型鋼焊接而成Steel plate and steel welded together


               3、牽引夾送矯平機Traction pinch leveler

              功能function

              用于將鋼卷板平面矯平后送入后序加工。夾送輥與矯平輥上下調整采用液壓缸來控制。Used for steel plate surface leveling roll into after order processing. Pinch roll and leveling roll adjustment adopts hydraulic cylinder to control up and down.

              動力power

              18.5KW

              構造structure

              兩支夾送輥與五支矯平輥墻板、電機、減速機及機架等組成。Two pinch roll and five leveling roll wallboard, motor, reducer and racks, etc.

              夾送輥直徑φ180mm表面中頻淬火、磨加工。矯平輥直徑φ150mm,表面中頻淬火,磨加工。Pinch roll diameter phi 180 mm medium frequency quenching, grinding surface. Leveling roll diameter of 150 mm, surface intermediate frequency quenching, grinding.


              4、前過渡導料滾道臺Frontmaterial transition guide groove

              功能Function

              引導板料順利進入縱剪主機。Lead thestrip into slitting host.

              構造Structure

              采用100mm×100mm×厚度4.75mm的方管與400mm×120mm×厚度3mm冷彎型鋼焊接組成。Using 100 mm * 100 mm * 4.75 mm thickness of square pipe with 120 mm * 400 mm * 3 mm thickness of cold bending steel welding.

              工作臺面滾筒直徑φ100mm,有效工作輥面長度1450mm。Work surface roller diameter of 100 mm, effective work roll surface length is 1450 mm.


                5、導向對中裝置Orientation of the device

              功能Function

              引導卷板料順利進入縱剪主機,并且使板料中心與縱剪主機中心保持一致,消除跑偏現象,提高成品質量。Guide roll sheet smoothly into the slitting host, and make the sheet metal center and slitting hosts, eliminate the phenomenon of running deviation, improve the quality of the finished product.

              構造Structure

              By the guide frame, dovetail refined guide, a guide roller, copper spirit, adjust the screw, sliding seat, hand wheel, etc.


              6、縱剪主機slitting host

              功能Function

              將鋼卷縱向剪切成需要的寬度。通過調換隔套,可靈活改變剪切成品寬度。采用液壓側開機架,更換刀片方便。

              The width of the longitudinal shear steel coil into need. Through changing spacer, flexible change shear finished width. The hydraulic side on frame, easy to replace the blade.

              動力Power

              75KW直流調速電機。Dcspeed controlmotor

              動力部分構造Dynamic part of the structure

              由機座、減速機、對齒箱、十字萬向軸等組成

              By the stand, deceleration machine, the gearbox, cross cardan shaft, etc

              縱剪部分構造Slitting part structure

              由刀軸牌坊、刀軸滑塊、刀軸軸承、推力座等  組成,刀軸材質40cr,軸徑Ф220mm調質處理后精磨加工;

              Slider by the knife shaft memorial arch, knife shaft, such as the knife shaft bearing, thrust, 40 cr knife shaft material, diameter of axle Ф 220 mm conditioning treatment after fine grinding;

              縱剪刀片材質slitting knife material

              6CrW2Si,Ф350×Ф220×15mm ,12片pcs。

              橡膠墊圈The rubber gasket

              Ф346mm×Ф280mm ,(厚薄均勻搭配),套滿刀軸(thickness even match), set of knife shaft

              刀軸襯圈Knife brass ring

              Ф280mm×Ф220mm ,(厚薄均勻搭配),套滿刀軸(thickness even match), set of knife shaft


              7、邊絲收卷機edge silk Recoiler

              功能Function

              位于生產線二側,用途在于縱剪機將鋼卷分條后,利用該裝置將兩條廢邊絲纏繞成卷狀。

              In the production line two side, purpose is to after steel coil slitting machine, slitting machine using the device will be two waste silk winding roll shape.

              特點characteristics

              在正常生產過程中,邊絲收卷機始終收緊兩條邊絲,并能自動跟蹤縱剪主機速度使操作工專心于縱剪成品質量,提高工作效率。

              In the normal production process, always tighten the two filament winding machine and wire, and can automatically track the slitting host speed make the operator to concentrate on slitting finished product quality, improve the work efficiency.

              功率Power

              3KWTension motor 

              構造structure

              由底座、力矩電機、減速機、卷料軸、廢料門等組成。

              By the base, torque motor, deceleration machine, coil axis, the waste gate, etc.


                 8、后過渡導料滾道臺After the transition material guide groove

              功能Function

              引導縱切后的成品板料順利進入收卷主機。

              Boot after slitting finishedstrip into the host

              構造structure

              采用100mm×100mm×厚度4.75mm的方管與400mm×120mm×厚度3mm冷彎型鋼焊接組成。

              Using 100 mm * 100 mm * 4.75 mm thickness of square pipe with 120 mm * 400 mm * 3 mm thickness of cold bending steel welding.

              工作臺面滾筒直徑φ100mm,有效工作輥面長度1450mm。

              Work surface roller diameter of 100 mm, effective work roll surface length is 1450 mm.


                 9、預分料壓料張力阻尼裝置Preassigned pressure material tension damping device

              功能Function

              前端分離器把剪出的成品預先隔開,帶阻尼張力后再收卷成平整的圈狀。Front-end separator separates cut out of finished products in advance, after the belt tension of damping winding into flat circle shape again.

              構造structure

              由牌坊、上下張力輥、同步軸、油缸、底座等組成。

              By the memorial arch, the tension roll up and down, synchronous shaft, oil cylinder, base, etc.

              分離片規格Ф250×Ф115 材質65Mn ,厚度6mm ,12片。

              Separate sheet specifications Ф 250 x 115 Ф material 65 mn, thickness of 6 mm, 12 pieces

              分離片襯圈Ф165×Ф115 (材質:45#鍛件,厚薄均勻搭配)套滿分離主軸。

              Separation sheet lining Ф 150 x 115 Ф (material: 45 # forging, thickness even match) set of spindle full separation


              10、液壓分條壓料裝置與收卷主機Separated hydraulic pressure device and theRecoiler host

              功能Function

              將縱切后的鋼帶分離并收成帶卷,帶卷由下料臺車運出。卷筒采用直流電機驅動旋轉,液壓驅動徑向漲縮方式。液壓懸臂式帶卷分離器可隨鋼卷增大而自動上升,并能始終壓緊鋼卷。帶氣動剎車裝置。

              Separate the steel strip after slitting and harvest coil, coil car by cutting out. Drum driven by dc motor rotation, hydraulic radial increases. Hydraulic cantilever coil separator can be automatically rise with the increase of steel coil, and the and can always compression steel coil. With pneumatic brakes.

              構造structure

              收卷部分由機座、活套、軸承座、齒輪離合器、油壓推板、支撐座隔套等組成;Recoiler part consists of frame, looping, bearing, gear clutch, hydraulic push board, brackets bushing, etc

              功率Power

              132KW直流電機DC motor;

              收卷成品內孔φ508mm(可根據客戶要求定制)Recoiler the finished inner hole phi 508 mm.(custom-size)

              最大收卷重量為15噸MaximumRecoiler weightis 15 tons


              11、收卷輔助支撐座Winding auxiliary brackets

              功能Function

              為收卷主軸減輕承重負荷,使主軸承重均勻,減少主軸變形。For winding spindle reducing load bearing, the spindle bearing uniform, reduce the deformation of the spindle.

              構造Structure

              由座架、油缸、支架、擺臂、軸銷等組成。By the saddle, oil cylinder, stents, swing arm, axis pin, etc.


               12、液壓下料臺車Hydraulic cutting car

              功能Function

              升降及水平移動將收卷的成品圈料從收卷主軸上安全卸下打包。Lifting and horizontal movement, the winding circle of finished material discharged from winding spindle on safety packaging.

              構造Structure

              鋼板與型鋼焊接而成。Steel plate and steel welded together.

              功率Power

              行走電機Walking motor  BWED42-121-2.2KW。

              設計最大舉升噸位為20噸。Design maximum lifting capacity of20 tons


              13、液壓總站hydraulic station

              功能Function

              本生產線的液壓系統有一臺液壓站和相應的泵、閥、管路組成,提供液壓動力。This production line of hydraulic system with a hydraulic station and the corresponding pump, valve, pipe.provide hydraulic power

              功率Power

              11KW

              系統壓力12MPa,工作壓力6-8MPa。(可單獨調壓)The system pressure 12 mpa, 6-8 mpa pressure of work. (can be regulating alone)

               
              14、電器控制系統與操縱系統Electrical control system and control system

              主要元件采用國外或國內名牌產品。

              The main components adopt foreign or domestic famous brand products.

              配備前、中、后3套操縱箱,以主操作柜為主操控整套設備的正常運行,各操縱柜之間都設有互相聯動與互鎖功能。With before, during and after 3 sets of control box, to the main operating ark is given priority to control the whole equipment normal operation, between various control cabinets have mutual linkage and the interlock function.


              15、設備潤滑系統Equipment lubrication system

              在整套設備各部件都設有相應的加油提示、人工加油和黃油咀等I

              n the whole equipment parts have corresponding artificial refueling tips, and butter nozzle, etc。
              16、安裝及調試Installation of the equipment

              1. 設備基礎部分及相關配套設施由需貨方負責。

              The seller will provide the buyer the foundation ichnographies of the equipment.

              2. 供貨方負責指導安裝調試。

              The construction and monitoring of all the foundation engineering of the equipment are in the control of the buyer.

              3. 現場安裝所需材料由需貨方負責。

              All the installation material is supplied by buyer.

              4. 安裝調試期間路費、食宿由需貨方負責。

              The cost from transportation and hotel is covered by the buyer.
              六、縱剪分條機組設備組成equipment list

              液壓錐形雙夾掛料開卷機(含上料小車)Hydraulic cone double clip hangingUncoiler (including feeding small car)

              1套 pcs

              輔助開卷壓頭Auxiliary uncoiling pressure head

              1套pcs

              鏟板裝置Shovel plate device

              1套pcs

              矯平剪切機Leveling shearing machine

              1套pcs

              前過渡導料滾道臺Front material transition guide groove

              1套pcs

              導向對中裝置Orientation of the device

              1套pcs

              縱剪主機Slitting Host machine

              1臺pcs

              邊絲收卷機silk Recoiler

              1臺pcs

              后過渡導料滾道臺Behindtransition material guide groove

              1套pcs

              預分料壓料阻尼裝置Preassigned pressure material damping device

              1套pcs

              液壓分條壓料裝置Separated hydraulic pressure loading device

              1套pcs

              收卷主機Recoiler Host Machine

              1臺pcs

              收卷輔助支撐座RecoilerAuxiliary brackets

              1套pcs

              液壓下料小車hydraulic car 

              1臺pcs

              液壓系統hydraulic system

              1套pcs

              電氣控制柜Electrical control cabinet

              1臺pcs

              主操作柜main operation counters

              1臺pcs

              副操作柜deputy ark

              1臺pcs

              Related
              Contact Mob: +86 13906160128 Tel: 086-0510-86222407 Fax: 0510-86238188 Email: info@jyyjjx.com Our main products are: open-book machine, shearing machine, spiral looper, precision welded pipe forming equipment, is a research and development, design, production, sales as one of professional manufacturers.
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