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              Welcome To Jiangyin City Yinjiang Machinery CO.,LTD.Hotline:086-0510-86222407
              PRODUCTS Tube mill Slitting Line Uncoiler Leveling machine Shear and Butt welder Accumulator Forming sizing Part Flying Saw Other
              Current location:Home > ProductProduct
              YJ89 Normal Standard
              詳細介紹

              一、主要技術規格Main Tech Parameters

              原材料(鋼帶)材質

              Steel strip material

              熱軋或冷軋低碳鋼Hot rolling or cold rolling low carbon steel

              成品要求

              FinishedProducts

              requirements

              圓管round pipeФ50-Ф102mm,thickness 壁厚:1.0-4.0mm

              方管square pipe 40X40-80X80mm, thickness壁厚:1.0-3.5mm

              機列要求Machine column requirements

              機列形式:分體式  Form:Split

              布置方式:根據客戶的需求

              arrangement form: according to the customer's requirements

              機組生產速度

              Unit production speed

              0~70m/min(特定條件下無法達到最高速度

              The maximum speed can not be reached under certain conditions


              二、工藝流程Working Flow

              開卷→剪切對焊→螺旋活套→校平→軋制成型→高頻焊接→刮刀→冷卻 →定徑→矯直→飛鋸切料→下料臺

              hanging material→feeding→uncoiler→shear and butt welder→horizontal spiral accumulator→forming→high frequency welding→scraper→cooling→sizing→straightener→computer control flying saw→lay out table


              三、焊管線主要構成規格MainlyComposed Specifications Of Pipe Line

              1、開卷機 Uncoiler

              結構形式

              type

              單頭液壓開卷機single headhydraulic uncoiler

              適用鋼帶內徑

              Shrinking and expanding range of I.D

              鋼卷內徑漲縮范圍φ470-φ520mm(根據客戶需求)

              Φ470-Φ520(according to the customer’s request)

              鋼帶外徑

              steel strip O.D

              ≤φ1800mm

              鋼帶寬度

              Steel strip width

              160~320mm

              鋼帶卷重

              Steel strip coil weight

              ≤5噸Ton

              制動形式

              Brake from

              氣動、強弱制動Pneumatic brake

              轉動形式

              rotation form

              人工推動平臺±180°Manual push platform±180°


              2、液壓剪切手工對焊機或自動焊Hydraulic Shear And Manual Butt Welder Or Automatic Type

              作用Function

              切除鋼帶頭尾的缺陷部分以及帶卷中間的缺陷部分

              在對焊前切頭切尾,使對焊接頭平直對正,利于對焊

              Removal of the defective portion of the strip head and tail and coil center,

              Cutting head and tail before butt welding, make the butt-welded head straight on to be good for welding

              結構形式

              Structure form

              液壓剪+手動(自動)焊接+手動(自動)對縫

              Hydraulic shearing and manual(Automatic) alignment and manual(Automatic) welding

              剪切厚度

              Applicable steel strip  thickness

              ≦4.0mm

              最大剪切寬度

              Maximum steel strip width

              320mm


                3、盤式螺旋活套HorizontalSpiralAccumulator

              活套原理

              Principle

              由外套引入,中心出料

              Introduced by theouter accumulator, center discharge

              活套直徑

              Diameter

              Ф4.8米meter

              鋼帶寬度

              Steel strip width

              160~320mm

              鋼帶厚度

              Steel strip thickness

              ≦4.0mm

              充料速度

              Feeding speed

              ≥120m/min

              送料電機功率

              Feeding motor power

              11KW 

              活套主體功率

              Accumulator unit motor power

              22KW 


              4、成型定徑機組Forming And Sizing Machine

              進料裝置

              Feeding device

              導向立輥

              Guide vertical roll

              矯平輥后兩對導向立輥,通過手動調節對中開合調整

              After leveling roll two pairs of vertical guide rollers,

              regulation of the opening and closing by manual adjustment

              矯平輥

              Leveling roller

              采用7輥矯平裝置,使鋼帶平穩進入成型機組,矯平輥為無動力輥,下輥固定,上輥通過首輪絲桿上下調整

              Adopt7-roller leveling device, so that a smooth strip into the forming units,

              leveling roll is a non-powered roller, lower rolleris fixed, upper roller can be adjustedthrough the first round screw up and down

              成型機架

              Forming bracket

              成型原理

              principle

              本機組采用底線水平輥式成型原理,軋輥采用雙半徑孔型

              This unit uses the baseline level roll-forming principle,Roller adopts double radius of groove

              成型要求

              forming requirements

              圓管round pipeФ50-Ф102mm,thickness 壁厚:1.0-4.0mm

              方管square pipe 40X40-80X80mm, thickness壁厚:1.0-3.5mm

              成型機架規格

              Forming bracket specifications

              輥架

              Roller bracket

              數量

              quantity

              輥架軸徑

              Shaft diameter of roller bracket

              輥軸材料

              Material of roller bracket

              軸熱處理

              Heat treatment

              水平輥架

              Horizontal Roller bracket

              7

              Φ90mm

              42Crmo

              調質高頻淬火

              HF quenching

              立輥架

              Vertical Roller bracket

              7

              Φ60mm

              42Crmo

              調質高頻淬火

              HF quenching

              成型機架機構要求

              Forming bracketinstitutions requirements

              在每個開口成型水平機架上輥方軸承頂部都設由過載保護裝置,當遇到過載時該墊有緩沖,以保護水平輥和傳動裝置

              On each opening forming horizontal rack roller bearings are located at the top side by the overload protection device, the pad has a buffer when faced with overload, in order to protect the horizontal roller and transmission device

              水平輥架為龍門式結構,其中:開口成型4機架;閉口成型3機架。水平輥模具采用隔套直接固定,保證機組精度

              Horizontal rollerbracket is gantry structure, including: open molding4 brackets; Silent molding 3brackets. Horizontal rollermold adopt spacer fixed directly, ensure its accuracy

              立輥架為滑槽式結構,其中:雙立輥導向,手動調節同時開合和對中;立輥滑塊為分體式,用螺釘調節松緊;

              Vertical roller is sliding-type structure, including: double vertical roller Guide,manually adjust the opening and closing at the same time vertical roll slideris the split, with screw to adjust tightness

              換輥方式:側拉式

              Roller changing way:Side pull

              機架潤滑:水平輥架后端排架使用油槍油脂潤滑,配加油嘴

              BracketLubrication:horizontal rollerbracket back-end bent use grease lubrication oil gun, with refueling nozzle


              上下軸加同步調整手輪

              Upper and lower axis synchronous adjusting handwheel



                5、焊接設備(機械部分) Welding Unit

              焊縫導向機架

              Weld guide bracket

              (1套)導向輥由上下兩個輥子組成,中間裝有導向刀片,焊縫角度通過螺桿調節

              (1 set)Guide roller is composed of upper and lower rollers,

               the middle is equipped with guide blade,weld angle adjusted through the screw

              焊接擠壓輥機架

              Welding extrusion rollerbracket

              (1套)三輥式,壓輥加壓將熔融的金屬擠壓并焊合在一起

              (1 set)Three roller, roller pressure squeezing molten metal and welded together

              側擠壓輥軸裝輥直徑

              Roller diameter ofThe lateral extrusion roller

              Φ60mm

              外毛刺去除裝置

              Outer burr removal device

              (1架)裝有可交替使用的前后刀具座,手輪調整刀具的高度和橫向位置并加裝有快速進退刀裝置

              (1 set)Before and after the tool holder can be used interchangeably,

              the handwheel adjustthe cutting tool height and horizontal position and equipped with a fast cutting device

              下支承部分

              lower support part

              硬木板支承,高度可調;可保證焊縫切削光滑平整

              Hard wood supports, height is adjustable; 

              can ensure the seam cutting is smooth

              磨光輥機架

              Polishing roller bracket

              (1架)立輥式,手動調節開合和對中

              (1 set)Vertical roller, manually adjust the opening and closing

              冷卻裝置型式

              Form of cooling device

              噴淋和溢池聯合式

              Spray pool and overflow pool



              6、定徑機架Sizing Bracket

              定徑要求

              Sizing requirement

              圓管round pipeФ50-Ф102mm,thickness 壁厚:1.0-4.0mm

              方管square pipe 40X40-80X80mm, thickness壁厚:1.0-3.5mm

              定徑機架規格

              Sizing bracket specifications

              輥架

              Roller bracket

              數量

              quantity

              輥架軸徑

              Shaft diameter of roller bracket

              輥軸材料

              Material of roller bracket

              軸熱處理

              Heat treatment

              水平輥架

              Horizontal Roller bracket

              6

              Φ90mm

              42Crmo

              調質高頻淬火

              HF quenching

              立輥架

              Vertical Roller bracket

              6

              Φ60mm

              42Crmo

              調質高頻淬火

              HF quenching

              水平輥模具采用隔套直接固定,保證機組精度 

              Horizontal rollermold adopt spacer fixed directly, ensure its accuracy

              定徑機架機構要求

              Sizing bracketinstitutions requirements

              換輥方式:側拉式

              Roller changing way:Side pull

              上輥調整:左右單獨調整

              Adjustment ofUpper roller: left or right to adjust alone

              立輥架為滑槽式結構,雙立輥導向,手動調節同時開合和對中;雙立輥導向,手動調節同時開合和對中;立輥滑塊為分體式,用螺釘調節松緊

              Vertical roller is sliding-type structure, including: double vertical roller Guide,manually adjust the opening and closing at the same time,vertical roll slideris the split, with screw to adjust tightness

              矯直裝置(土耳其頭)

              Straightener(Turkey head)

              作用

              Function

              矯直鋼管平直度,引導鋼管正確進入飛鋸,也可對方矩管進行整徑

              Straightening steel pipe straightness, lead the steel pipe right into flying saw, can also be rectangular tubes for the whole size

              結構

              structure

              四輥土耳其頭,分別上下、左右調整和旋轉調整

              Four-roll Turkey head,  up and down,

              left and right adjustment and rotation adjustment respectively

              數量

              quantity

              兩架單面土耳其頭

              Two Single-sided Turkey head


              7、電腦飛鋸機Computer Control Flying Saw

              型式Type

              微機定尺飛鋸

              computer length flying saw

              用途

              Usage

              確定鋼管定長切斷位置,并能快速起動使切斷設備與作業線速度同步

              Determine steel pipe fixed length cutting position, and can quickly start to make the cutting device synchronized with the production line

              維持切斷設備與作業線速度同步,切斷機構動作切斷鋼管

              Maintaining cutting device synchronized with the production line, cutting off steel body movements and steel pipe

              快速復位

              Fast reset

              控制方法

              Control way

              微機控制電機通過減速箱傳動齒輪齒條驅動移動組件 

              Microcomputer control motordrives mobile component through gear boxgear rack

              切割方式

              Cutting way

              熱摩擦鋸切

              Friction heat of mental sawing

              鋸車最大運行速度

              Maximum running speed of saw car

              70m/min

              鋸切管徑

              Pipe diameter

              圓管roundФ50-Ф102mm,方管square 40X40-80X80mm

              鋸切管壁厚

              Pipe thickness

              ≤4.0mm

              切割精度

              Cutting precision

              ±3mm

              定尺長度

              Specified length

              4~10m

              鋸片規格

              Saw blade

              Φ800×110×4

              鋸片轉速

              Saw blade rotation speed

              3000rpm

              鋸切電機

              Cutting motor

              15KW(AC)

              跟蹤電機

              Tracking motor

              22KW(DC)

              氣動系統

              Pneumatic system

              0.4~0.7Mpa


                8、后輥道架Run Out Table

              支架結構形式

              Support structure

              采用型鋼焊接結構

              Using steel welded structure

              輥道架標高Roller rack elevation

              與管件軋制、飛鋸下料中心標高一致

              In line withpipe rolling andflying saw cutting center elevation

              托輥形式、材料

              Idler roller form and material

              托輥為平輥,材料:45#鋼淬火鍍硬鉻,使用壽命長,不劃傷鋼管

              Idler roller is flat roller

              Material:45# steel quenching hard chrome plated, long service life, don't scratch steel pipe

              托輥運轉動力

              Operation power of idler roller

              采用3KW電機拖動,可滿足不同生產速度的需求

              Adopt 3kw motor, can meet the needs of different production speed

              翻料方向

              Turning direction

              管件前進方向
              Forward direction of pipe fittings

              下料方式Blanking way

              兩邊都可下料can be blanking on both side


              四、傳動系統Transmission system

              傳動原理

              Principle

              整個機組成型機和定徑機聯動傳動,各系統的主電機通過減速箱、齒輪箱(螺旋傘齒輪傳動)、萬向傳動軸拖動水平輥;立輥為無動力輥。螺旋傘齒輪材質采用20CrMnTi

              Forming and sizing machines of the entire unit Transmission linkage,

              the main motors of each system drag horizontal roller through reducer,

              gear box (spiral bevel gear), universal transmission shaft;

              vertical roller is unpowered roller. Spiral bevel gear material used 20CrMnTi

              主機機組電機

              The host unit motor

              132KW x2

              齒輪箱潤滑

              Gearbox Lubrication

              稀有浸泡潤滑;箱體外有油位顯示

              Rare immersion lubrication; There is oil level outside the enclosure

              額外

              additional

              先將油循環冷卻系統預先準備,現場需要時再增加。

              Oil circulating cooling system in advance to prepare first,will add if need when install.


              五、水管分布Water pipe Distribution

              結構

              Structure

              整機預留冷卻液總接入口,每段軋輥中間安裝可調金屬冷卻管噴淋頭

              Reserve the engine cooling fluid total access, installing adjustable metal cooling spray headin the middle of each roller

              冷卻液流量

              Coolant flow rate

              ≥25噸ton/小時hour


              六、焊管線主要外購件Mainly Purchased Components of pipe line.


              主電機

              Main motor

              國產品牌 Domestic brands

              減速機

              Reducer

              國產名牌Domestic brands

              飛鋸電源

              Flyingsawpower

              進口品牌Imported brands

              汽缸、氣動元件

              Cylinder, pneumatic components

              國產品牌Domestic brands

              成型、定徑機組軸承

              Bearingof forming and sizing bearing unit

              國產品牌(哈、洛、瓦)Domestic brands

              主要電器元件

              Main electric components

              進口品牌Imported brands

              固態高頻

              Solid state high frequency

              400KW節能一體機固態高頻,單拖,風水冷,空調,調整支架

              400KW energy-saving all-in-one machine solid state high frequency, single drag,

              airand water cooling, air conditioning, adjustment bracket

              Related
              Contact Mob: +86 13906160128 Tel: 086-0510-86222407 Fax: 0510-86238188 Email: info@jyyjjx.com Our main products are: open-book machine, shearing machine, spiral looper, precision welded pipe forming equipment, is a research and development, design, production, sales as one of professional manufacturers.
              Copyright ? 2021 Jiangyin City Yinjiang Machinery CO.,LTD. ALL Rights Reserved. 蘇ICP備17057181號免責聲明
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